Departemen Engineering Service Center atau ESC dibentuk pada tahun 1197 sebagai salah satu departemen di Gunung Steel Group. Di tahun 2012, ESC mengubah namanya menjadi Engineering Fabrication Construction atau EFC di bawah naungan PT. Gunung Steel Construction. Inti dari bisnis yang dijalani oleh PT. Gunung Steel Construction adalah melayani segala desain yang melibatkan pembangunan, konstruksi, pembuatan, dan juga Galvinizing.
Engineering Fabrication Construction menyediakan semua komponen struktur baja yang dapat digunakan untuk Jembatan (Standar atau Non-standar), Kawasan Industri dan Perkantoran, serta Menara Telekomunikasi & Listrik.
Konsep pembangunan yang diusung oleh Engineering Fabrication Construction adalah Pre-Engineered Building (PEB). Dengan modal pengalaman selama 16 tahun, sumber daya manusia professional, bahan-bahan material yang berkualitas, teknologi mesin terbaru, serta juga area pengerjaan yang luas, tujuan utama kami adalah memberikan kepuasaan pada pelanggan. Dengan dukungan penuh dari hal-hal tersebut, kapasitas produksi kami per tahun adalah:
- Engineering Fabrication Construction Department : 50.000 MT/tahun
- Galvanized Department : 42.000 MT/tahun
Aplikasi perangkat lunak/3D terbaru milik kami mendukung semua proses desain dan produksi, seperti:
- Desain & Analisis : Auto Cad, STAAD Pro
- Proses Perinciaan : X-Steel. Steel CAD, Tekla
- Nesting : Bar Nesting & Auto Nesting
Untuk menjaga kualitas dan akurasi produk yang kami hasilkan, setiap tahun kami selalu meningkatkan dan memeriksa perangkat lunak dan teknologi dengan ketat agar kepuasaan pelanggan dapat terpenuhi.
- Quotation
- Proposal Drawing
- Approval Drawing
Approval drawings are the structural drawings of erection drawings which are sent to the customer or consultant to verify the design, dimensions and functional requirements. Usually 3- sets of approval dugs are sent. One of which is sent back to us with properly stamped and signed with/ without comments. We send these approval dugs with due care so that all drugs are self- explanatory, easy to read by the customer or consultant.
Approval drawings normally contains:- Anchor Bolts lay-out and plan
- Frame cross-section
- Roof framing plan
- Side elevation
- Longitudinal elevation
- Roof-sheeting plan
- Connection detail
- Accessories and detail
- Appropriate note, lay-out & assumption
- Design Calculation
Design calculation is the document for structural analysis and design procedures for the main structural components of the building. Design calculation report is usually submitted when it is required by the customer. No approval is required by the customer for the design calculation. Gunung Garuda takes full responsibility of structural safety of the building.
For design without specific requirements, we will design the building in accordance to the following codes:- AISC (American Institute of Steel Construction) Manual, 1989 edition
MBMA (Metal Buildings Manufactures Association) Manual, 1996 edition
AWS (American Welding Society) Manual, 1996 edition
- AISC (American Institute of Steel Construction) Manual, 1989 edition
- Shop Drawing (Cutting Drawing, Assembly Drawing)
Shop drawing is the Gunung Garuda internal fabrication drawings based on components which are all prepared in our own workshop. We use high precision 3- D modeling software to prepare the shop-drawing with high degree of accuracy in a minimum amount of time.- Cutting drawing (or, component drug) which are fit to cut, drill, punch, notch etc. by our CNC machine)
- Assembly drawing, which is used to fabricate all components in our workshop
- Bill of Material
Bill of material (BOM) is the history report of all the structural component to be used for the structure. Once the shop drawing is in drum, BOM comes and automatically from the 3- D modelling software which gives better efficiency and minimize human error. - Packing List
Packing list is the list of materials that have been packed and ready to be delivered to costumers based on marking which is significant to the delivery list. List of materials, as follows:- The following material standard/class or group needs structure
- Quantity/unit of amount
- Marking
- Weight
- Data of container's number
- Number of seal
- Container Unloading
This manual describes pictorially with appropriate explanation about the unloading procedure of the material at the erection site. Container unloading manual helps the erector to remove all the material with prospect attention, quicker and faster way without any damage. - Erection Drawing
This is the standard manual which describes vividly what measures are to be taken and what erection equipments are to be procured for the easy, faster and safe erection of the building.
Erection drawings are the drawings which are sent to the customer/erector to build the structure at site. It describes how to erect the building. To have a proper visualization we issue a 3 dimension perspective view with the all cross-sectional and detail drawings.
Our erection drawings are well explained and properly presented. No pre-assumption and specific knowledge for steel building erection are required to understand these drawings. - Erection Guide (Contractor)
Workshop Fabrication (SSC)
(Cutting, Drilling, Punching, Bending)
Space : ± 40.500 sqm
5 Ton Overhead Crane : 18 Units
10 Ton Overhead Crane : 6 Units
Workshop Assembly
Space : ± 6.000 sqm
5 Ton Overhead Crane : 6 Units
10 Ton Overhead Crane : 2 Units
25 Ton Overhead Crane : 1 Units
Workshop Trial Erection
Space : ± 2.000 sqm
5 Ton Overhead Crane : 2 Units
10 Ton Overhead Crane : 2 Units
25 Ton Overhead Crane : 1 Units
Workshop Painting & Packing
Space : ± 6.000 sqm
5 Ton Overhead Crane : 3 Units
10 Ton Overhead Crane : 1 Units
25 Ton Overhead Crane : 1 Units
Workshop Galvanizing (PT. Bukit Terang Galvanizing)
Space : ± 8.500 sqm
5 Ton Overhead Crane : 4 Units
10 Ton Overhead Crane : 2 Units
Fork Lift : 4 Units
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